Clarke 195TE Dokumentacja

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Strona 1 - 195TE • 205TE • 230TE

MIG WELDEROPERATING & MAINTENANCEINSTRUCTIONSModel Nos.195TE • 205TE • 230TE1104

Strona 2 - WELDER SPECIFICATIONS

103B) TOXIC FUME PREVENTIONComply with precautions in 2B. Generator engine exhaust must be vented tothe outside air. Carbon monoxide can kill.3C) F

Strona 3 - PARTS AND SERVICE CONTACTS

112) Electrode holdersFully insulated electrode holders should be used. Do NOT use holders withprotruding screws or with any form of damage.3) Connect

Strona 4 - GUARANTEE

12PREPARATION OF THE WORKING AREAThe working area must be sufficiently spacious, not humid, and well-ventilated asto avoid any fumes which develop fro

Strona 5 - 1.ASSESSMENT OF AREA

13PREPARATION OF THE WORKING AREA✗ NEVER use or store in a wet/damp environment. DO NOT EXPOSE TO RAIN.✗ The MIG welding process uses an INERT gas to

Strona 6 - 2.6 Screening and shielding

14SAFETY EQUIPMENTA comprehensive range of CLARKE safety equipment for use whenwelding is available from your local dealer.MIG WELDING - PRIN

Strona 7 - B) Toxic fume prevention

15ELECTRICAL CONNECTIONSWARNING: THIS MACHINE MUST BE EARTHED.This welder must be connected to a 230 volt (50Hz) supply, having a rated capac-ity of g

Strona 8

161. The side panel is hinged at its rear edge: Open by pulling sideways at the frontedge, lay out all components contained within, and check to ensur

Strona 9 - 3A) BURN PROTECTION

17Mig 195TE - Mig 205TEA. It is necessary to fit the torch hoseassembly (7) to the machine, butbefore doing so you must firstmeasure the length of pro

Strona 10 - 3D) SHOCK PREVENTION

18NOTE: These machines are designed to accept either the Clarke 5kg or 15kg wirespools of mild steel, stainless steel or aluminium according to the t

Strona 11

19Fig.6NOTE: The Plastic knob, item 7 is also used toapply slight tension to the wire spool. Thisprevents the spool from running freely, whichc

Strona 12

2 PRIMARY or INPUT POWER DATAMIG195TE MIG205TE MIG230TEPrimary Volts 230V/1PH 230V/1PH 230V/1PhPrimary Amps 24 Amps 24 Amps 28 AmpsFrequency 50 HZ 50

Strona 13

20C. Gas SupplyIt is necessary to procure a cylinder of gas, suitable for the job in hand.Locate the gas cylinder on the platform at the rear of the u

Strona 14 - BENEFITS OF MIG WELDING

21PREPARATION FOR WELDING1. Attach the earth clamp to the bare metal to be welded. Ensure contact is good .2. Make sure that the wire-roller groove in

Strona 15 - ELECTRICAL CONNECTIONS

221. Always weld clean, dry and well prepared material.2. Hold gun at a 45° angle to the workpiece with nozzle about 6mm from the surface.3. Move the

Strona 16 - Loose Items - not shown

23a) insufficient feed rollerpressureb) Burr on end of wirec) Liner blocked/damagedd) Inferior wireTROUBLE SHOOTING1. No life fromwelder2. No wire fe

Strona 17 - ASSEMBLY

24PARTS DRAWING - MIG 195TE

Strona 18 - Mig 230TE

25PARTS LIST - MIG 195TENo. Part No. Item Qty01 EM22710035 P.C. Board 0698 220/240V 102 EM22810015 Wire Feeding Motor 24V D.48 MP 103 EM22900001 Gas

Strona 19

26 PARTS DRAWING - MIG 205TE

Strona 20 - D. Face Shield

27PARTS LIST - MIG 205TENo. Part No. Item Qty01 EM22710035 P.C.board 220/240V 102 EM22810015 Wire Feeding Motor 24V 103 EM22900001 Gas Solenoid Val

Strona 21 - OPERATION

28PARTS DRAWING - MIG 230TE

Strona 22 - WIRE SIZE SPECIFICATION CHART

29PARTS LIST - MIG 230TENo. Part No. Item Qty01 EM22710035 P.C.Board 220/240V 102 EM22810015 Wire Feeding Motor 24V D.48 103 EM22900001 Gas Solenoid

Strona 23 - TROUBLE SHOOTING

3CONTENTS PAGEWelder Specifications ... 2Parts & Service Contact

Strona 24 - PARTS DRAWING - MIG 195TE

30WIRING DIAGRAM - MIG 195TE & MIG 230TE

Strona 25 - PARTS LIST - MIG 195TE

31WIRING DIAGRAM - MIG 205TE

Strona 26 - PARTS DRAWING - MIG 205TE

4Thank you for purchasing this CLARKE MIG Welder, designed to operate using agas cylinder with plain metal welding wire ONLY. This is explained in gre

Strona 27 - PARTS LIST - MIG 205TE

5ELECTROMAGNETIC INTERFERENCE (EMC)Whilst this unit complies with EMC regulations, the user is responsible for installingand using the welding equipme

Strona 28 - PARTS DRAWING - MIG 230TE

6take additional precautions such as filtering of the mains supply. Considerationshould be given to shielding the supply cable of permanently install

Strona 29 - PARTS LIST - MIG 230TE

7SAFETY PRECAUTIONS FOR ALL TYPES OF WELDING1. WARNING: As with all machinery, there are certain hazards involved with their operationand use. Exercis

Strona 30

8C) Fire and explosion preventionCauses of fire and explosion are:1) combustibles reached by the arc, flame, flying sparks, hot slag or heatedmateria

Strona 31 - WIRING DIAGRAM - MIG 205TE

93. ELECTRIC ARC (MIG, TIG) WELDINGComply with precautions in 1 above, and this section. Arc welding, properly done,is a safe process, but a careless

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