MIG WELDEROPERATING & MAINTENANCEINSTRUCTIONSModel Nos.195TE • 205TE • 230TE1104
103B) TOXIC FUME PREVENTIONComply with precautions in 2B. Generator engine exhaust must be vented tothe outside air. Carbon monoxide can kill.3C) F
112) Electrode holdersFully insulated electrode holders should be used. Do NOT use holders withprotruding screws or with any form of damage.3) Connect
12PREPARATION OF THE WORKING AREAThe working area must be sufficiently spacious, not humid, and well-ventilated asto avoid any fumes which develop fro
13PREPARATION OF THE WORKING AREA✗ NEVER use or store in a wet/damp environment. DO NOT EXPOSE TO RAIN.✗ The MIG welding process uses an INERT gas to
14SAFETY EQUIPMENTA comprehensive range of CLARKE safety equipment for use whenwelding is available from your local dealer.MIG WELDING - PRIN
15ELECTRICAL CONNECTIONSWARNING: THIS MACHINE MUST BE EARTHED.This welder must be connected to a 230 volt (50Hz) supply, having a rated capac-ity of g
161. The side panel is hinged at its rear edge: Open by pulling sideways at the frontedge, lay out all components contained within, and check to ensur
17Mig 195TE - Mig 205TEA. It is necessary to fit the torch hoseassembly (7) to the machine, butbefore doing so you must firstmeasure the length of pro
18NOTE: These machines are designed to accept either the Clarke 5kg or 15kg wirespools of mild steel, stainless steel or aluminium according to the t
19Fig.6NOTE: The Plastic knob, item 7 is also used toapply slight tension to the wire spool. Thisprevents the spool from running freely, whichc
2 PRIMARY or INPUT POWER DATAMIG195TE MIG205TE MIG230TEPrimary Volts 230V/1PH 230V/1PH 230V/1PhPrimary Amps 24 Amps 24 Amps 28 AmpsFrequency 50 HZ 50
20C. Gas SupplyIt is necessary to procure a cylinder of gas, suitable for the job in hand.Locate the gas cylinder on the platform at the rear of the u
21PREPARATION FOR WELDING1. Attach the earth clamp to the bare metal to be welded. Ensure contact is good .2. Make sure that the wire-roller groove in
221. Always weld clean, dry and well prepared material.2. Hold gun at a 45° angle to the workpiece with nozzle about 6mm from the surface.3. Move the
23a) insufficient feed rollerpressureb) Burr on end of wirec) Liner blocked/damagedd) Inferior wireTROUBLE SHOOTING1. No life fromwelder2. No wire fe
24PARTS DRAWING - MIG 195TE
25PARTS LIST - MIG 195TENo. Part No. Item Qty01 EM22710035 P.C. Board 0698 220/240V 102 EM22810015 Wire Feeding Motor 24V D.48 MP 103 EM22900001 Gas
26 PARTS DRAWING - MIG 205TE
27PARTS LIST - MIG 205TENo. Part No. Item Qty01 EM22710035 P.C.board 220/240V 102 EM22810015 Wire Feeding Motor 24V 103 EM22900001 Gas Solenoid Val
28PARTS DRAWING - MIG 230TE
29PARTS LIST - MIG 230TENo. Part No. Item Qty01 EM22710035 P.C.Board 220/240V 102 EM22810015 Wire Feeding Motor 24V D.48 103 EM22900001 Gas Solenoid
3CONTENTS PAGEWelder Specifications ... 2Parts & Service Contact
30WIRING DIAGRAM - MIG 195TE & MIG 230TE
31WIRING DIAGRAM - MIG 205TE
4Thank you for purchasing this CLARKE MIG Welder, designed to operate using agas cylinder with plain metal welding wire ONLY. This is explained in gre
5ELECTROMAGNETIC INTERFERENCE (EMC)Whilst this unit complies with EMC regulations, the user is responsible for installingand using the welding equipme
6take additional precautions such as filtering of the mains supply. Considerationshould be given to shielding the supply cable of permanently install
7SAFETY PRECAUTIONS FOR ALL TYPES OF WELDING1. WARNING: As with all machinery, there are certain hazards involved with their operationand use. Exercis
8C) Fire and explosion preventionCauses of fire and explosion are:1) combustibles reached by the arc, flame, flying sparks, hot slag or heatedmateria
93. ELECTRIC ARC (MIG, TIG) WELDINGComply with precautions in 1 above, and this section. Arc welding, properly done,is a safe process, but a careless
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